Initial requirements for the installation of a recycling system are the detailed characteristics of the application.
- Defining the amount of contamination in the applicable material
- Defining the final usage of the finished product
Based on these specifications we would be in a position to engineer and manufacture a complete modular system for the application.
Typical system for recycling of Bottle Crates PE / PP:
1. Holding belt
for loading and continual feeding of material to the inclined conveyor belt
2. Inclined conveyor belt
to transport the material to the down stream granulator
3. Shredder (HZR / ZRM)
for pre-size reducing the crates to a initial size of 30-50 mm
4. Discharge conveyor belt
to transport the pre-size reduced material to the holding silo
5. Holding silo (FS Series)
for storage of the pre-shredded material and to consistently feed the down stream equipment
6. Pre-separating/pre-soaking screw
to separate foreign material such as glass, metal and stones to protect the down stream granulator and mechanical drier and to achieve a higher quality final product
7. Transport screw
for dewatering and further transport of the material to the granulator
8. Granulator
for size reduction of the pre-shredded material to a particle size of approx. 10 mm
9. Material transport system
for discharging the material from the granulator
10. Mechanical dryer (TM series)
for mechanical surface drying of the material
11. Thermal dryer (TT series)
for secondary drying of the material to a residual moisture content of less then 1%
12. Pneumatic transport/Big-Bag discharge station
for further transport the material and discharge into big bags
13. Waste water pump
for transporting the contaminated water to the screening machine
14. Screening machine
for screening of loose and swimming particles from the waste water for final discharge to drainage system