Initial requirements for the installation of a recycling system are the detailed characteristics of the application. Defining the amount of spoilage or contamination in the applicable material and the final usage of the finished product.
Initial requirements for the installation of a recycling system are the detailed characteristics of the application: Defining the amount of contamination in the applicable material and the final usage of the finished product. Based on these specifications we would be in a position to engineer and manufacture a complete modular system for the application.
Initial requirements for the installation of a recycling system for PET Pressed Bottles are the detailed characteristics of the application: Defining the amount of contamination in the applicable material and the final usage of the finished product. Based on these specifications we would be in a position to engineer and manufacture a complete modular system for the application.
NEUE HERBOLD stage dryer Series T are specially designed for gentle drying of PET plastic regrinds.
They are suitable for deposition of the surface moisture from the granular plastics. Depending on the temperature, size and structure of the starting product, a surface residual moisture content of about 1 to 2 weight percent is achieved.
Continue reading…Taylor made washing lines for wet recycling of plastics consisting of cutting units / wash units / separation units / drying units)
NEUE HERBOLD Maschinen- und Anlagenbau GmbH, located in Sinsheim/Germany manufactures and sells complete washing lines for the recycling of plastics waste. Prior to re-pelletizing the plastic waste must be size reduced, washed and if necessary foreign materials separated.
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The NEUE HERBOLD – Separation Tanks Type TB are used for separation of plastics with various densities, primarily for film flakes, granulate from PET bottles and other rigid types of plastics. Depending on the application, floating particles like film falkes or sinking particles like PET bottle flakes are separated from other high density plastics. The standard separation tanks are manufactured from stainless steel 1.4301.
NEUE HERBOLD fines separator HS Series are capable of removing not only the dust form rigid granulate but also can be applied for removal of dust and fluff (for example in HDPE blow moulding waste or injection moulding waste). The separated fine material is discharged into a container to ensure a dust free environment.
NEUE HERBOLD – Intensive Cleaner IW Series
The NEUE HERBOLD – Intensive Washer type IW is used for cleaning of material, primarily for film flakes, granulat from PET bottles and other rigid types of plastics.
The material – if cut with a wet granulator – is extremely wet and fed into the upper hopper, which is located on the edge of the dryer housing. An additional nozzle for spraying-in additional water is available as an option.
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NEUE HERBOLD – Single Shaft Shredders HZR Series are mainly used for pre-cutting of bales, scrap , tires
energetic utilization of waste as well as post consumer waste.
The Single Shaft Shredder are equiped with a slow operation rotor. A hydraulically controlled ram feeder transports the feeding material into the cutting area of the rotor.
NEUE HERBOLD – Two Shaft Shredders ZRM
Series are used for pre-cutting of large amounts of material, or bulky materials like film, scrap tires, random plastic waste or drums.
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NEUE HERBOLD SX series granulators are specially designed for extremely high output applications.
When utilizing a 800 mm (32 in.) rotor diameter in conjunction with a 2000 mm (79 in.) rotor width and 315 kw (425 hp) drive motor depending on the specific screen size through put rates of 15,000 kgs/h (33,000 lbs/h) can be achieved.
SX series granulators are designed with rotor and stator knives that are “V“ or chevron formed counter angled to each other producing a true scissors type cutting action.
NEUE HERBOLD SMV series granulators are specially designed for all universal types of applications. Through simple modification the SMV series granulators can be used for size reduction of forms of hollow bodied parts from various types of plastics, of film of BOPP/BOPET/PP in-line, off-line and sheet applications, PP-big bag and bottle crates
NEUE HERBOLD – Polystyrene shredders RL Series are used for size reduction of EPS and PUR Foam.
Unlike the granulators for size reduction of plastics, the RL shredder operates with a cross beater rotor, without rotor knives, in order to maintain the cell structure of the material.
The granulate size is determined by the distance between the cutting instruments as well as the screen hole size.
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NEUE HERBOLD SM series granulators are specially designed for all universal types of applications.
The SM series is designed for versatile use and considered a all round granulator for today’s recycler.
SM series granulators are designed with rotor and stator knives that are counter angled to each other producing a true scissors type cutting action. This design results in a cleaner more uniform granulate and reduced heat build up in the granulate. Double angle cut also reduces noise emissions and energy consumption. All knives are straight sharpening and require no special knife sharpening fixture.
NEUE HERBOLD LM series granulators are specially designed for the size reduction of voluminous, thin walled materials.
LM series granulators are designed with rotor and stator knives that are counter angled to each other producing a true scissors type cutting action. This design results in a cleaner more uniform granulate and reduced heat build up in the granulate. Double angle cut also reduces noise emissions and energy consumption.
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NEUE HERBOLD SB screw shredder / bale breaker is engineered and manufactured with a two fold main function. Its heavy duty design makes it ideal for the size reduction of voluminous materials, wooden pallets, cable drums, sheets of insulation, porous building blocks and when used in the PET bottle size reduction can easily and effectively achieve a cluster free break down of PET baled bottles.
The NEUE HERBOLD Shredder Type HZR 1300/4 is especially designed for the effective pre-cutting of thick-walled, high impact pipe up to a maximum of 1200 mm diameter, 6 m in length as well as for start-up lumps.
NEUE HERBOLD SR + LP series granulators are designed and manufactured for the size reduction of full length profiles and pipes eliminating the need to pre-cut the material into shorter lengths.
The NEUE HERBOLD ZM series pulverizer (pulveriser) is a extremely high out put unit can be supplied with automatic temperature control. The material to be pulverized is vibro feeder fed into fixed and high speed rotating pulverizer (pulveriser) discs.
In conjunction with a integrated inner disc that material is centrifically forced through the pulverizer (pulveriser) discs to the outer chamber for discharge with a down stream material transport system.
The NEUE HERBOLD friction washer FW Series is used to intensively wash plastic materials such as film flakes, granulate to include PET bottle flake and other types of rigid plastics.
The friction washers are mounted on an inclined frame. The material enters at the lower end of the washer with vertical in-feed. The special angular flights in conjunction with the high rpm of the shaft transport the material in an inclined direction toward the top of the unit and simultaneously executes the washing phase.
Applications
NEUE HERBOLD GS series guillotines are used for the pre-size reduction of monofilament bales such as from fibre, bands or tapes, tacky film packages, extremely large lumps, start-up purgings or rubber bales.
Guillotine Shears series guillotines rigid all welded construction. The guillotine knife is mounted in a double sided channel and operates with two oversized hydraulic cylinders which meet the horizontal stator bar. The stator bar is fully adjustable to insure a precise and exact cut of the baled material.
NEUE HERBOLD HM series hammer mills offer flexibility in their application range.
Through the installation of material oriented rotor milling hammers tools various types of brittle plastics such as electronic scrap, wood scrap, and organic insulation material.
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NEUE HERBOLD offers fully mobile systems designed for specific applications (size-reduction, washing, classification, separation and drying).
Individual units required for the task are connected with each other; the plant size and the choice of units ensuring unlimited mobility eg. the complete plant can be housed in a container or on a truck.
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